Applied Engineering

APPLIED ENGINEERING OP POWER

Engineering and design for the following industrial processes:

Systems for the Management of Venting Gas. Resolution No. 40066 of 2022. Mines and Energy Department of Colombia. 

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Discharge to Process Pipeline.
Systems and Technologies for the Management of Venting Gas.
Storage Tanks, Boiler, Heat Exchanger and Pressure Vessel Systems.
Protection​
Level Measurement
Gas Management
Liquid Management
Cooling Systems.
Flow Control and Regulation Systems.
Water Management Systems.
Gas Management Systems.
Special Systems.

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Developed by: Claudia Moreno Torres

Storage Tank Protection with Pipeline Discharge.

Protección de Tanques de Almacenamiento con Descarga a Tubería.

The pressure vacuum relief valves are specialized equipment used in processes where gas and/or venting vapors must be piped away. The discharge of the gases on the pipeline reduces the environmental impact that gases have when they are release directly to the atmosphere and increases the protection and safety against fire in the storage tanks.

Specifications:

Sizes: 2” to 12”.
Materials: Aluminum, Carbon Steel, Stainless Steel, Fiber Glass and other materials.
Pressure: 0.5 osig to 15 psig.
Vacuum: 0.5 osig to 12 psig.
Certifications: ATEX and PED approval.
Connections: 150#ANSI, PN10, PN16 and JIS.
Diaphragm:Buna-N, Fluoropolymer, FKM and others.

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Gas Natural Storage.

Almacenamiento de Gas Natural.

The gas storage systems are technologies that allow to store gas and/or venting vapors in a constant pressure. The gas storage equipment has two membranes, the outer that provides environmental conditions protection and the inner that contains the gas, which are installed on a concrete base or upon the storage tanks.

Specifications:

  • The outer membrane has an inspection window to verify the status of the inner membrane.
  • The system has an air blower to keep the shape of the outer membrane to protect the inner membrane against variable environmental conditions.
  • Versatility in manufacturing including large ranges of shapes and volumes

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Vapor Recovery Unit.

Unidad de Recobro de Vapor.

The Vapor Recovery Units (VRU) are one of the most efficient equipment to capture the gases and/or venting vapors from storage tanks, through a compression or an adsorption process. The adsorption process is compounded of three stages: Vapors adsorption with activated carbon, activated carbon regeneration and vapors re-adsorption with an absorbent liquid.

Specifications:

  • Capacity: 150 m3/h to 3500 m3/h of vapors and venting gases.
  • Modular coupling in order to reduce emissions into the atmosphere.
  • Adsorption of Volatile Organic Compounds (VOC) using activated carbon which has the capability to work under high temperatures and extreme mechanical conditions.
  • Recovery of condensates liquids with great value.

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Gas Temperature Conditioning.

Acondicionamiento de Gas por Temperatura.

Gas Temperature Conditioning is an integrated system between ammonia chillers and tubular heat exchangers.
The tubular heat exchangers are an optimum solution to provide a thermal treatment to the gases and/or to the venting vapors. The purpose of this treatment is to reduce gas temperature in order to condensate liquids and increase quality of gases and/or vapors.

Specifications:

Cooling temperature: Up to -30°C
Design Pressure: 10 barg.
Length:1m to 6m.
Case:60.3 mm to 1500mm.
Inner Tubes:From 10mm.
Materials:Stainless Steel and other materials.
Options:-Glass wool isolation.
-Versatility to install for serial equipment.

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Treatment Gas Plants.

Acondicionamiento de Gas por Temperatura.

The treatment gas plants are systems developed to remove Sulfur (H2S), Carbon Dioxide (CO2) and others gas pollutants, to increase gas quality in RUT (Reglamento Único de Transporte de Gas Natural) conditions and/or improve the methane concentration.

Specifications:

  • Compressor designed according to API 617.
  • Capability to include a power generator to accomplish the treatment plant energy requirements.
  • Explosion Proof equipment to install in zone 1 and zone 1 atmospheres.
  • Flexibility in the design according to the requirements and specific needs.

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Membranes Gas Treatment.

Tratamiento de Gas por Membranas.

Technology to remove pollutants gases (H2S, CO2, H2O and others), through a separation process using selective membranes. This is useful to recovery condensates liquids.

Specifications:

  • Maximize products recovery.
  • Gas flow of 2-20 MMscfd.
  • Enhanced Oil Recovery (EOR) applications.
  • Capability to operate with variable gas composition.

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Power Generation Unit.

Unidad de generación de Energía.

The power generation units are designed to reduce Volatile Organic Compounds (VOC) emissions and at the same time reduce consumption of electricity trough power generation, using a custom designed gas engine with a system of dual fuel injection.

Specifications:

  • Power generation using more than 80 types of Volatile Organic Compounds (VOC).
  • Automized, safe and efficient operation.
  • Reduction of Volatile Organic Compounds (VOC) until 99% with an efficiency of 31% in the power recovery.
  • Do not require personal to operate.

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Gas Efficient Burning.

Quema Eficiente de Gas.

The gas flares are equipment designed to high efficiency combustion of storage tanks gases and/or venting vapors, through a controlled, safety and efficient process that reduce the environmental impact of gases released into the atmosphere.

Specifications:

Sizes: 2” to 75”.
Materials:Stainless steel in the flare zone.
Supply pressure: 4 InWC to 10 psig.
Flow:22 SCFH to 150 SCFH.
Options: NEMA 4(X) and NEMA 7.

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